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Technical & Engineering Yogyakarta

Overhaul Gearbox

OBJECTIVE

This class will provide the participant with the knowledge needed to properly maintain, service, inspect, select and repair a variety of Industrial gearboxes

COURSE CONTENT

1. Gearing Fundamentals

• Types of gears
• Arrangement and geometry
• Mesh operations
• Heat treating techniques
• Gear ratings and quality

2. Bearings

• Rolling element
• Fixed, floating, ball, etc.
• Hydrodynamic fluid film bearings
• Bearing configurations
• Operating characteristics

3. Gearbox Lubrication and Principles

• Viscosity index and pour point
• Types of lubrication systems
• Thermal ratings
• Key lubricant characteristics
• Modes of lubrication failure

4. Gear Instrumentation Measurements

• Temperature
• Flow
• Pressure
• Vibration
• Noise

5. Analytical Tools

• Gear design and rating
• Rotor dynamics
• Bearing and shaft analysis
• Unbalanced response program
• Finite element analysis

6. Gearbox Testing

• Spin testing
• Partial load testing
• Full load testing
• Full torque testing
• Post-test disassembly and inspection

7. Gear Element Failure Modes

• Pitting failures
• Overloading failures
• Tooth fractures
• Misalignment
• Abrasive wear

8. Bearing Failure Modes

• Overheating
• Corrosion
• Scoring
• Slippage tracks
• Contamination

9. Gearbox Selection Requirements

• Prime movers
• Driven equipment
• Couplings
• System arrangement
• Operating conditions

TRAINING METHOD

Presentation

Discussion

Case Study

Evaluation 

FACILITIES

Training Kit

Flash Disk

Handout

Certificate

Lunch + 2 X Coffee Break

Souvenir 

Form Pre-Registrasi

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